Ultrasonic Machining Tool Holder - CAT Series CAT-40

CAT Series
♦ Well-applied in Milling, Drilling, and Grinding processes
♦ Balance Quality Grade G2.5
♦ High Precision runout <5 μm
♦ 7/24 taper system
♦ Dual restraint available
♦ CAT series is a mainstream in USA

Product Information

Ultrasonic tool holder CAT-40 product picture - Hantop Intelligence Tech,

Well-applied in Milling, Drilling, and Grinding processes

Cost Effective Solution for advanced Materials machining

Enable users to introduce and product on line in one day

1. High Rotation Speed for High Precision Advanced Materials Machining
Hantop Intelligence Technology Ultrasonic Machining Module adopts non-contact power transmission technology.  Without the limitation of spindle rotation speed and consumables, the tool rotation speed can reach more than 24000 rpm, so that it can process advanced material work pieces with complex geometry more economically, such as ceramics, glass, sapphire, tungsten carbide and composite materials.

2. Plug and Play Installation Convenience and Flexibility 
Combined unique plug and play module type design and innovation non-contact power transmission technology, HIT Ultrasonic Machining Module bears the flexibility to be easily side added-on various kinds of CNC machine, such as milling machine, drilling machine, even robot arms.  It is not necessary taking enormous costs of time and money to introduce a new technology.  Our module allows manufacturers Introduce to production in just one day and with no need to buy a whole, expensive, and bulky machine.

3. High-Efficiency and High-Quality Performance with the Use of Ultrasonic 
With the use of high frequency ultrasonic vibration passing via patent tool holders to tools, it can subtly remove hard and brittle materials like ceramics and prevent micro-crack from strong crash between tools and materials.  Therefore, it can exert high quality in improving surface quality of cutting edge and saving the usage of materials. 
According to the requirements of the work piece, our module can be processed with higher feed rate and larger feed rate, which greatly improves the machining efficiency by at least 30% to several times.

4. Prolong Tool Life by Reducing Cutting Resistance
Unlike the traditional processing method, the rotary motion of the tool and the additional vibration in the ultrasonic machining are superimposed on each other, reducing the cutting resistance by 40%.  The tool life will also be prolonged since the cutting resistance has been reduced. 

5. Suitable for Special Precise Features Demand in particular advanced materials
HIT Ultrasonic Machining Module is poised to various types of special features in advanced materials machining. Some features, such as ceramic micro drilling and Nomex honeycomb V cut, may be extremely difficult machined by conventional CNC method or require the use of special purpose machine. Our Module can significantly enhance the quality and efficiency by eliminating chipping-width, dissipating cutting heat, or removing cutting scraps more effectively via dense and subtle ultrasonic vibration.

6. Cost-Effective Intelligent Tracking System for Advanced Materials Machining 
Hantop Intelligence Technology is a cost-effective intelligent ultrasonic machining module with automatic identification and tracking system, which can search and lock the most suitable resonance frequency simultaneously with a wide range of tools.  It enables customers to start production online with the shortest learning time and has high flexibility to collocate with diverse tools.

HIT Ultrasonic Tool Holder CAT40 Specification
型 號 CAT40
Runout(4D) <5 μm
Operating Freq. 20 kHz ~ 32 kHz   
Max. Spindle Speed 24,000rpm
Collet Types SK 06 / SK 10
Weight 2 kg
CTS 70 bar
*Measured with high-precision collet