Ultrasonic Driver Module UD2 Driver

UD2 Ultrasonic Machining Module
♦ Cost-effective Solution Specialized in Advanced Materials Machining
♦ Immediate Ultrasonic Data Output
♦ Tool Adaptive Scanning
♦ Transparent Parameter Information
♦ Adjustable Power Level (Amplitude)
♦ Automatic Frequency-lock
♦ Multiple Control Modes: PLC, Manual
♦ One Driver for all Toolholders

Product Information

1. High Rotation Speed for high precision advanced materials machining
Hantop Intelligence Technology Ultrasonic Machining Module adopts non-contact power transmission technology. Without the limitation of spindle rotation speed and consumables, the tool rotation speed can reach more than 38000 rpm, so that it can process advanced material work pieces with complex geometry more economically, such as ceramics, glass, sapphire, tungsten carbide and composite materials.

2. Plug and Play Installation Convenience and Flexibility 
Combined unique plug and play module type design and innovation non-contact power transmission technology, HIT Ultrasonic Machining Module bears the flexibility to be easily side added-on various kinds of CNC machine, such as milling machine, drilling machine, even robot arms. It is not necessary taking enormous costs of time and money to introduce a new technology. Our module allows manufacturers Introduce to production in just one day and with no need to buy a whole, expensive, and bulky machine.

3. Hi-Efficiency and Hi-quality performance with the use of ultrasonic 
With the use of high frequency ultrasonic vibration passing via patent tool holders to tools, it can subtly remove hard and brittle materials like ceramics and prevent micro-crack from strong crash between tools and materials. Therefore, it can exert high quality in improving surface quality of cutting edge and saving the usage of materials. 
According to the requirements of the work piece, our module can be processed with higher feed rate and larger feed rate, which greatly improves the machining efficiency by at least 30% to several times.

4. Prolong Tool life by reducing cutting resistance
Unlike the traditional processing method, the rotary motion of the tool and the additional vibration in the ultrasonic machining are superimposed on each other, reducing the cutting resistance by 40%. The tool life will also be prolonged since the cutting resistance has been reduced. 

5. Suitable for Special Precise Features Demand in particular advanced materials
HIT Ultrasonic Machining Module is poised to various types of special features in advanced materials machining. Some features, such as ceramic micro drilling and Nomex honeycomb V cut, may be extremely difficult machined by conventional CNC method or require the use of special purpose machine. Our Module can significantly enhance the quality and efficiency by eliminating chipping-width, dissipating cutting heat, or removing cutting scraps more effectively via dense and subtle ultrasonic vibration.

6. Cost- Effective Intelligent Tracking System for advanced materials machining 
Hantop intelligence Technology is a cost-effective intelligent ultrasonic machining module with automatic identification and tracking system, which can search and lock the most suitable resonance frequency simultaneously with a wide range of tools. It enables customers to start production online with the shortest learning time and has high flexibility to collocate with diverse tools.

Contact us for complete ultrasonic machining solution.
Application cases validated with HIT Ultrasonic Machining Module